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Replacement of my worn Ford 8.8

Posted: Sat Feb 04, 2017 3:07 pm
by nhdcoye
I finally got around to posting pics of my 8 yr old rear Ford 8.8 axle being replaced back in late November after discovering a "small" crack in one of the axle tubes :-o .
I was surprised to see how much metal was actually worn off the bottom of the diff as I had been welding a 1/2"bead to the bottom each year, it was very apparent on the new diff cover :shock:

"Small" crack

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Poor man's "garage lift "

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Old axle out and next to replacement before removing bracketry

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Replacement axle wire wheeled and primed with old brackets removed

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Old axle with worn bottom and diff cover and mounting bolts

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Gears and locker swapped over and setup with location of spring perches marked

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New diff cover installed. Note the 1/2" + of material on the replacement axle and plenty of space below the cover bolts on the new diff cover

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Old Vs Replacement, ready for another 8 years of light off-road use

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Re: Replacement of my worn Ford 8.8

Posted: Sat Feb 04, 2017 6:54 pm
by pirahnah3
Nice glad to see it was a rather easy swap in for you. Certainly looks like that has only seen "light" use, surprised it happened ;)

Re: Replacement of my worn Ford 8.8

Posted: Sat Feb 04, 2017 7:00 pm
by ImNotCassie
Gotta get me one of them fancy lifts!! :lol:

Re: Replacement of my worn Ford 8.8

Posted: Sun Feb 05, 2017 9:18 am
by Frank
That has MegaFlex , You almost dont notice that 4x4 your on ! I could be wrong but I looked up "light Wheelin" in the book , You picture was not there ! :) Yer still killin me bud . Cant wait to watch you scrape her for the firs time . Ill follow you ! FjR68

Re: Replacement of my worn Ford 8.8

Posted: Sun Feb 05, 2017 1:51 pm
by nhdcoye
ImNotCassie wrote:Gotta get me one of them fancy lifts!! :lol:
They are made locally here in NH by 2 log lifts ;)

Don't worry Frank the click , clank bang is coming to trail near you soon :dance: