Replacement of my worn Ford 8.8

User avatar
nhdcoye
BSJ Member
Posts: 932
Joined: Wed Jan 06, 2010 9:04 pm
Jeep Year: 1992
Jeep Model: YJ Wrangler
Real Name: Better known as Dave

Replacement of my worn Ford 8.8

Unread post by nhdcoye »

I finally got around to posting pics of my 8 yr old rear Ford 8.8 axle being replaced back in late November after discovering a "small" crack in one of the axle tubes :-o .
I was surprised to see how much metal was actually worn off the bottom of the diff as I had been welding a 1/2"bead to the bottom each year, it was very apparent on the new diff cover :shock:

"Small" crack

Image

Poor man's "garage lift "

Image

Old axle out and next to replacement before removing bracketry

Image

Replacement axle wire wheeled and primed with old brackets removed

Image

Old axle with worn bottom and diff cover and mounting bolts

Image

Gears and locker swapped over and setup with location of spring perches marked

Image
Image

New diff cover installed. Note the 1/2" + of material on the replacement axle and plenty of space below the cover bolts on the new diff cover

Image
Image

Old Vs Replacement, ready for another 8 years of light off-road use

Image

Image
92 YJ 6Cyl > 3 " lift, ford 8.8 SOA on XJ springs with Aussie out back, D30 with alloy 30's and ARB up front 4:56. 35 MTR's, 10K Winch, SYE ,traction bar, onBd Air and lots of gently used skids
User avatar
pirahnah3
BSJ Member
Posts: 1318
Joined: Mon Jun 27, 2016 9:26 pm
Jeep Year: 1997
Jeep Model: TJ Wrangler
Real Name: Jim

Re: Replacement of my worn Ford 8.8

Unread post by pirahnah3 »

Nice glad to see it was a rather easy swap in for you. Certainly looks like that has only seen "light" use, surprised it happened ;)
'97 thats been chopped up and put back together, and ready to take on the trails.
User avatar
ImNotCassie
BSJ Member
Posts: 2129
Joined: Thu Mar 31, 2016 2:44 pm
Jeep Year: 2011
Jeep Model: JK Wrangler
Real Name: Cassandra-NOT CASSIE
Contact:

Re: Replacement of my worn Ford 8.8

Unread post by ImNotCassie »

Gotta get me one of them fancy lifts!! :lol:
-Cassandra
2011 Silver/Black JK

It's never a mannequin!!
https://talkingtruecrime.podbean.com
User avatar
Frank
Frankie BSJ Member
Posts: 4145
Joined: Sun Dec 27, 2009 8:54 am
Jeep Year: 1974
Jeep Model: CJ5

Re: Replacement of my worn Ford 8.8

Unread post by Frank »

That has MegaFlex , You almost dont notice that 4x4 your on ! I could be wrong but I looked up "light Wheelin" in the book , You picture was not there ! :) Yer still killin me bud . Cant wait to watch you scrape her for the firs time . Ill follow you ! FjR68
User avatar
nhdcoye
BSJ Member
Posts: 932
Joined: Wed Jan 06, 2010 9:04 pm
Jeep Year: 1992
Jeep Model: YJ Wrangler
Real Name: Better known as Dave

Re: Replacement of my worn Ford 8.8

Unread post by nhdcoye »

ImNotCassie wrote:Gotta get me one of them fancy lifts!! :lol:
They are made locally here in NH by 2 log lifts ;)

Don't worry Frank the click , clank bang is coming to trail near you soon :dance:
92 YJ 6Cyl > 3 " lift, ford 8.8 SOA on XJ springs with Aussie out back, D30 with alloy 30's and ARB up front 4:56. 35 MTR's, 10K Winch, SYE ,traction bar, onBd Air and lots of gently used skids
Post Reply