clutch issues

User avatar
wesley4x4
BSJ 101 Planning Commitee
Posts: 628
Joined: Mon Jan 04, 2010 4:06 pm
Jeep Year: 1999
Jeep Model: TJ Wrangler
Location: Derry, NH

clutch issues

Unread post by wesley4x4 »

so whats it mean when your jeep gets really mad driving down the road and makes this horrible "CCCCHHRRRRRKKKK" noise then a "BAM!" then your clutch pedal go's half way down and is a brick.. and if you force it any more than it will stall the engine... just curious because that's what my jeep decided would be the best thing to do while driving home on 93N.. i had to powershift all the way home and shut the jeep off at lights and start it in first gear. it was chill..

im guessing its more than likely there is a 90% chance that its 100% blown

any suggestions on clutch kits?
“I am so clever that sometimes I don't understand a single word of what I am saying.”
"The difference between genius and stupidity is that genius has its limits" Albert Einstein
Haters, they don't have 4 bangers, and aren't JDM like me!
User avatar
del_TJ
BSJ 101 Planning Commitee
Posts: 381
Joined: Thu Aug 26, 2010 1:19 pm
Jeep Year: 1998
Jeep Model: TJ Wrangler
Location: Newton, MA

Re: clutch issues

Unread post by del_TJ »

I think the Luk kits are what people recommend.

Don't know what happened to your clutch, but it doesn't sound good. I would have had it towed rather than powershift home. Definitely plan on changing your tranny fluid as well.
User avatar
ChrisD
BSJ 101 Planning Commitee
Posts: 1791
Joined: Wed Dec 23, 2009 12:53 pm
Jeep Year: 2003
Jeep Model: TJ Wrangler
Real Name: Chris
Location: Westminster, Ma

Re: clutch issues

Unread post by ChrisD »

What ever happened to your axle?
User avatar
Kurt
BSJ Member
Posts: 4207
Joined: Wed Dec 23, 2009 11:53 am
Jeep Year: 1992
Jeep Model: YJ Wrangler
Real Name: Kurt K.
Location: Pepperell, MA

Re: clutch issues

Unread post by Kurt »

My first guess would be a totally blown throwout bearing.
May have also popped the clutch fork fork off the pivot ball too.
"Build It, Run It, Break It, Improve It, Repeat!"
NEA Treasurer 2016, 2017, 2018, 2019, 2020
BSJ Treasurer 2020
User avatar
ZAEDOCK
BSJ Member
Posts: 2428
Joined: Fri Jan 01, 2010 11:18 am
Jeep Year: 1992
Jeep Model: YJ Wrangler

Re: clutch issues

Unread post by ZAEDOCK »

It sounds like it's borken.
Carl McFly wrote:X2, I agree with Joe. And not just because he's man candy
BSJ President 2003 - 2005
User avatar
wesley4x4
BSJ 101 Planning Commitee
Posts: 628
Joined: Mon Jan 04, 2010 4:06 pm
Jeep Year: 1999
Jeep Model: TJ Wrangler
Location: Derry, NH

Re: clutch issues

Unread post by wesley4x4 »

Chris wrote:What ever happened to your axle?
i ended up finding an old XJ sitting at carworld and just for shits and gigs i looked under it and it had a tirdy5 under it so i ripped it all apart and got the carrier spiders and ring for $50 so now im just left with the ring that i didn't need.. im thinking of doing somthing artsy with it.. also the gear lash looked "Ok" but will check it agin when i put in my pinion seal.. OH YEAH!! anyone wana help with that i already have the seal.. :D
Kurt wrote:My first guess would be a totally blown throwout bearing.
May have also popped the clutch fork fork off the pivot ball too.
so i got around to trying to get the duster shield off and didn't have an E12 at my disposal to get the starter off and just ended up taking the slave cylinder off.. i first noticed that my spring was going around the slave cylinder and coming out.. so thats shot.. then i felt my finger inside the bellhousing and i could move my fork 1.5" every way (up,down,left,right) so i borrowed an E12 at work and will take the starter off along wit te duster sheild and get a better look at it today... their might even be pictures if im lucky : ;)
ZAEDOCK wrote:It sounds like it's borken.
just maybe :)



but anyways i have the old slave cylinder setup and also a brand new LUK slave from when i baught that ax-15 to convert my jeep but ended up selling the tranny itself to a friend who needed it bad and i kept all the extra's.. so that will be fine just need to buy a clutch kit... and LUK dosn't make one for my engine :(
“I am so clever that sometimes I don't understand a single word of what I am saying.”
"The difference between genius and stupidity is that genius has its limits" Albert Einstein
Haters, they don't have 4 bangers, and aren't JDM like me!
User avatar
ZAEDOCK
BSJ Member
Posts: 2428
Joined: Fri Jan 01, 2010 11:18 am
Jeep Year: 1992
Jeep Model: YJ Wrangler

Re: clutch issues

Unread post by ZAEDOCK »

IIRC, if you're careful, a 3/8" 6 point will fit an E12.
Carl McFly wrote:X2, I agree with Joe. And not just because he's man candy
BSJ President 2003 - 2005
User avatar
wesley4x4
BSJ 101 Planning Commitee
Posts: 628
Joined: Mon Jan 04, 2010 4:06 pm
Jeep Year: 1999
Jeep Model: TJ Wrangler
Location: Derry, NH

Re: clutch issues

Unread post by wesley4x4 »

ok so got my trans off and down and i have some really good news and some really bad news

Good news!!!
*i didn't snap any bolts and all the nutserts stayed in place
*all the bolts came out like butta when they broke loose
*my trans is not blown and shifts mint
*i wish their was more good news

BAD NEWS!!!!!
*the front bearing retainer snapped
*the throughout bearing seized to the front bearing retainer and snapped it and ground it down
*my throughout bearing's bearing's were ground down to dust
*my throughout bearing came out in 4 big pieces and 20 little specs..
*my pressure plate's fingers are ground down
*my clutch disc is as flat as a pancake (no more meat left on it)

what the bearing retainer should look like and costs $116.99 new if anyone has one used for an ax-4 or ax-5 let me know :)
Image

Picture's Tomorrow of this wonderful scene
Last edited by wesley4x4 on Fri Jul 22, 2011 1:07 pm, edited 1 time in total.
“I am so clever that sometimes I don't understand a single word of what I am saying.”
"The difference between genius and stupidity is that genius has its limits" Albert Einstein
Haters, they don't have 4 bangers, and aren't JDM like me!
nostaw

Re: clutch issues

Unread post by nostaw »

Ouch... Well, at least you made it home.

JW
User avatar
Keith
BSJ 101 Planning Commitee
Posts: 59
Joined: Sun Jan 03, 2010 6:38 pm
Jeep Year: 2003
Jeep Model: TJ Wrangler
Location: Minneapolis, MN...

Re: clutch issues

Unread post by Keith »

wow. exact same thing happened to me a few months ago. that was a fun fix. enjoy!
2003 Silver TJ Sport, 5.5” Clayton LA, MetalCloak'd, 1” BL, 35” Mudgrapplers, 17” AEV Pintlers, Superwinch EPi9.0, Teraflex SS SYE & Tom Woods d/s, 4.56’s, OX, Herc’d, Clayton skids, Chromolys, Currie HD, CO2 & a bunch of other goodies...
User avatar
wesley4x4
BSJ 101 Planning Commitee
Posts: 628
Joined: Mon Jan 04, 2010 4:06 pm
Jeep Year: 1999
Jeep Model: TJ Wrangler
Location: Derry, NH

Re: clutch issues

Unread post by wesley4x4 »

Keith wrote:wow. exact same thing happened to me a few months ago. that was a fun fix. enjoy!
where did you get the Front Bearing Retainer from? because i dont really feel like shelling out a total of $240ish (which includes clutch kit and FBR and the seal
“I am so clever that sometimes I don't understand a single word of what I am saying.”
"The difference between genius and stupidity is that genius has its limits" Albert Einstein
Haters, they don't have 4 bangers, and aren't JDM like me!
User avatar
wesley4x4
BSJ 101 Planning Commitee
Posts: 628
Joined: Mon Jan 04, 2010 4:06 pm
Jeep Year: 1999
Jeep Model: TJ Wrangler
Location: Derry, NH

Re: clutch issues

Unread post by wesley4x4 »

clutch kit is on my kitchen table and front bearing retainer is with it also... spent more than i needed to on that stupid FBR but at least the jeep will finally move :)
“I am so clever that sometimes I don't understand a single word of what I am saying.”
"The difference between genius and stupidity is that genius has its limits" Albert Einstein
Haters, they don't have 4 bangers, and aren't JDM like me!
Post Reply